Automated precision milling in the medical technology sector

/ins . Fetzer Medical GmbH & Co. KG employs tailored yet universally flexible Hermle machining centres in its role as an OEM partner manufacturing a wide range of surgical instruments and medical technology components to customer specifications. 

"From the idea to the finished product, or: All-in-one inclusive labelling!" – is the mission statement of Fetzer Medical GmbH & C. KG, a medium-sized company based in Tuttlingen/Germany, which was established in 2008 by Peter Fetzer. In order to build further on the family business' long-standing tradition in the development and manufacture of surgical instruments and medical devices, Peter Fetzer took the decision. With the stated aim of operating exclusively as an independent OEM, establishing all the necessary human and technical resources to that end, Fetzer Medical launched an extensive capital investment, qualification and certification programme, beginning its five-axis machining in 2008. This was rolled out with the stated aim of offering a flexible and swift approach to delivery for varying product and batch sizes. All relevant materials, including titanium, are machined and Fetzer Medical supplies its customers with ready-to-use products - from prototypes/individual parts to large production runs and complete systems. The business currently employs 45 highly-qualified employees and state-of-the-art equipment. Roughly 75 percent of the work involves complex milling/drilling operations which have been performed at Fetzer Medical from day one using high-performance five-axis machining centres from Maschinenfabrik Berthold Hermle AG in Gosheim.

From manual single part fabrication to industrial production

Fetzer Medical production manager Bernd Zepf comments on the choice of Hermle machines:  “The Hermle machines featuring a robust gantry design, the machine concept of three axes in the tool and two axes in the workpiece, which results in optimum tool accuracy, and last but not least excellent accessibility are ideal for five-axis complete machining in one or two setups. Further, our employees, including myself, had already had very good experience in the past with Hermle machines: their control and programming, their comparatively simple operator control, including responsive and highly competent service backup. That experience helped us to immediately get started with five-axis technology, which we launched in 2008 by acquiring a Hermle C 40 U high-performance five-axis CNC machining centre.” As the business flourished, capacity had to be increased, and a number of Hermle machining centres – some of them highly automated – were added. Fetzer Medical today runs five machining centres assuring the prompt execution of its OEM production orders. While the first purchased five-axis C 40 U machining centre was initially used to cement the business’ manufacturing expertise and add valuable additional know-how, the machine is now primarily used for pre-fabrication and for machining prototypes, samples and short runs. Additionally, two further C 22 U high-performance five-axis machining centres are equipped with 11-pallet changers/magazines of type PW 150, and are used for the automated flexible production of a wide range of components in runs of up to 300 pieces.

Validated and certified: Production processes on Hermle machining centres

A further automation level includes a C 12 U high-performance five-axis machining centre combined with an RS 05 robot cell for the production of modular designed scissors. A C 800 V CNC machining centre was added to the range of Hermle machines to provide flexible and universal operation in pre-production, including making reference surfaces and jigs and fixtures. Since all the installed Hermle machining centres are essentially based on the same concept and on the same control and operating philosophy, operators are quickly familiarised with running the various machines, and staff confidence and acceptance of the machinery is enhanced as a result. This is definitely advantageous in terms of the productivity of the machines which are run basically in single-shift mode under operator control, though the aforementioned machining centres with the pallets and robot system do of course run overnight and at weekends for automated machine loading. These ‘hard facts’ are complimented by a number of ‘soft facts’ which are essential for the highly complex machining of surgical instruments and medical technology devices. Since – according to specifications of EU and US institutions – production and quality assurance equipment needs to be fully validated and certified in the surgical and medical technology sector, it is a major advantage in terms of US certification that many US medical technology firms use already validated Hermle machining centres for their production lines. This also ensures simpler and faster validation cycles for Fetzer Medical, thus resulting in a faster time-to-market for the company’s customers.       

Description of images:

Figure 1 shows the working area of a C 22 U high-performance five-axis machining centre featuring the 320 mm diameter NC swivelling rotary table with a multi-clamp system installed on it (0877) © Hermle AG  

Figure 2 shows the eight-pocket pallet magazine for the PW 250 pallet changer, together with the pallet changer and the pallet holding fixture on the table of the C 22 U high-performance five-axis machining centre; the system comprises a total of 11 pallets (0948) © Hermle AG

Figure 3 shows from left to right: Sascha Riesinger, sales manager, Dipl.-Betriebswirt (FH) Jürgen Stickel, managing director, and Bernd Zepf, production manager, all from Fetzer Medical GmbH & Co. KG in Tuttlingen (0963). © Hermle AG

Contact for enquiries:

Udo Hipp, Head of Marketing, Maschinenfabrik Berthold Hermle AG, D-78559 Gosheim, Germany

Telephone: +49 (0)7426 95-6238   

 Email: Udo.Hipp@hermle.de  

www.hermle.de





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Company Information


Hermle Logo



Maschinenfabrik 
Berthold Hermle AG

Industriestrasse 8-12
78559 Gosheim / Germany
info@hermle.de
www.hermle.de

Press contact


Udo Hipp
Head of Marketing
Phone: +49 (0)7426 95 6238

Udo.Hipp@hermle.de

Via social media

Company Information


Hermle Logo



Maschinenfabrik 
Berthold Hermle AG

Industriestrasse 8-12
78559 Gosheim / Germany
info@hermle.de
www.hermle.de

Press contact


Udo Hipp
Head of Marketing
Phone: +49 (0)7426 95 6238

Udo.Hipp@hermle.de

Via social media

About Hermle

Hermle is all about milling and achieving outstanding results. And we are committed to ensuring just this with our architecture, our structure, our work, our approach, our development, our engineering, our assembly and our service. Everything we achieve, change or optimize makes our results better, more precise, available more rapidly– nothing more and nothing less.

"milling at its best" – as the slogan of Hermle AG – sums this up aptly. It stands for a high-performance, highly innovative machining centres that have risen to a leading position nationally and internationally. It stands for a sprawling and closely meshed sales and service network and the presence worldwide of more than 26,000 successfully installed machines.


Hermle C 22 UP 5-axis machining centre in use
         Machine operator Günter Schulz in front of the Hermle C 22 UP 5-axis machining centre in the tool and mould making division of WMF Group GmbH


Ultimately, it stands for the success of our customers who achieve the best results in terms of precision and efficiency using our products.

But what makes "milling at its best" possible? A constant supply of new ideas and the proverbial Hermle precision in manufacturing, process consulting and sound project management. With our approx. 1.200 highly motivated employees, who are responsible for all this, we create the foundation. And we do this in a place which has traditionally been the home of precision mechanics and machine tools. All in all, these are the best possible prerequisites. They are the reasons why we enjoy a leading position today as a partner to numerous key industries. From large complex components to the smallest components in the high-tech area. From medicine to auto racing. We lead the way!


from right to left side Friedhelm Herhaus, Managing Director, Christoph Schneider, Group Leader Milling Technology, and Tom Herhaus, Applications Engineering/Operator, all from machining service provider HETEC GmbH

From right to left side Friedhelm Herhaus, Managing Director, Christoph Schneider, Group Leader Milling Technology, and Tom Herhaus, Applications Engineering/Operator, all from machining service provider HETEC GmbH

 

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