Integrated vacuum pump and suction cup to deliver greater efficiency and reliability

Piab's new product series for material handling, VGS (Vacuum Gripper System), features a suction cup and vacuum pump integrated in a single unit, a "Gripper." The pump section builds on the company's ejector technology, Coax.

In traditional vacuum systems with the vacuum pump centrally located, the installation must be dimensioned to take into account possible pressure loss in the system. This often requires an over-dimensioning of the systems to achieve the desired rate of production. According to the company, VGS 3010 avoids this problem because the pump and suction cup are integrated and the system is reported to function even with operating pressure below 3 bar (45 psi). This increases reliability in case of breakdowns in the air pressure network.

"The system becomes more efficient, economical and reliable when one can avoid pressure loss and over-dimensioning," says Josef Karbassi, Market Segment Manager at Piab. In dimensioning and choice of the "Gripper," it is enough to know the required lifting force and the material to be handled. The right level of lifting force and response time can be achieved by adjusting the operating pressure. The system can be reset very quickly and easily to handle different materials and objects.

The suction cups are manufactured out of specially developed polyurethane, Duraflex, which produces high-grip suction cups. The material has the same elasticity as rubber but the durability of polyurethane. Thanks to the large soft lips, the suction cup forms to the surface and, according to the company, can grip both porous and leaky materials as well as coarse and curved surfaces. The suction cups in the Vacuum Gripper System 3010 are available in sizes from 35 to 110 mm (1.46"-4.53") in diameter and in different shapes and degrees of hardness.

The system is modularly constructed and the suction cups with embedded attachment can be easily replaced and fitted using a removable thread insert, which means that the system can be adapted to meet changing needs.

In case of rapid lateral movement, transverse loads arise which can break loose suction cups allowing air to enter and inhibiting lifting force. For stabilization, vacuum systems have often been equipped with extra suction cups, which increases investment cost and energy expenditure. Piab's new concept features an accessory called a "stabilizer," which can be fitted around the suction cup to support it during lifts. This prevents the suction cup from coming loose, thereby retaining lifting force. Thanks to the stabilizer, the system need not be constructed with extra suction cups. The stabilizer also helps handle difficult-to-grasp objects with a vacuum.

For more information please contact:

PIAB USA, Inc., Mike Tuohey
65 Sharp Street
HINGHAM, MA 02043
USA
Tel. +1 781 337 73 09
Fax +1 781 337 68 64
E-mail: info@piab.com
Website: www.piab.com